The full-process intelligent pallet collaborative practice in the packaging printing pallet field.
As a leading nonstop pallet enterprise in high-end packaging pallet printing pallet, it also faces numerous challenges in the transformation towards intelligent pallet manufacturing in the printing pallet industry, such as low collaboration efficiency among production sites, long response times for order fulfillment, and complex inventory management tasks. Under the traditional model, nonstop pallet products vary by location, and printing presses pallet production scheduling is a step that relies on manual nonstop pallet experience in the traditional process, constrained by resource allocation. At the same time, high-end packaging pallet products have extremely high requirements for product quality consistency. Traditional manual inspection and parameter adjustment methods lead to batch differences, which cannot meet customers’ nonstop pallet demands for high-quality customized products.
Yutong Group is advancing its transformation path centered on “intelligent collaborative pallet process throughout the entire chain”. At the technical level, it builds an industrial interconnection platform covering “order – design – production – delivery”, realizes real-time monitoring of nonstop pallet equipment in all production bases through edge computing gateways, centrally manages real-time collected data, various system paths， and forms a data loop； in the design stage， it adopts an intelligent packaging design system， integrates process parameter libraries， and applies virtual prototyping technology based on digital twins to shorten the design cycle. At the production level， it builds flexible production units， modularizes equipment layout， and develops intelligent pallet scheduling algorithms to achieve dynamic allocation of production tasks and maximize equipment capacity； in key production links， it deploys machine vision detection to collect and monitor printing pallet product quality in real time， automatically adjust equipment parameters to ensure quality consistency； in the warehousing and logistics stage， it applies the “black warehouse” model， using intelligent warehousing pallet systems and AGV robots to achieve automated inbound and outbound of raw materials and finished products， and optimize warehouse management.
Through intelligent printing pallet upgrades of equipment, optimization of production processes and intelligent control, the error rate caused by manual intervention is reduced, the rework costs and material waste are decreased, and energy and nonstop pallet production costs are lowered. The data collaboration throughout the process and intelligent scheduling shorten the order response and production cycle, and increase pallet equipment utilization. The enhanced flexible production capacity and quality control capabilities improve product quality stability and customer satisfaction. A series of measures help enterprises gain an advantage in the market competition and achieve steady growth in revenue and profits.
Headquarters have created a replicable transformation path, promoting the pallet producer industry to shift from labor-intensive to technology-intensive, and enhancing global competitiveness; reducing low-skilled positions and emerging high-tech positions such as equipment operation and data analysis, forcing employees to improve their skills; integrating green printing pallet technology to reduce energy consumption and emissions, aligning with the “carbon neutrality” strategy.
Post time: Jul-30-2026